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Horsebox Repairs and Refurbishment

Horsebox Refurbishment

7.5 tonne horsebox refurbishment

The following photographs are just an example of some of the types of refurb jobs that we get in. These images show the extent of the water damage in a typical GRP sided horsebox.

The vehicle in question was a Leyland DAF, typical GRP box, with normal roof construction. (i.e. Fibre glass) Aluminium shaped top rails, non tilt domed luton with normal aluminium windows. Fully skirted to include tack lockers, water tanks etc.

The vehicle came to us regarding a water leak showing staining on the internal wall carpets and bubbling of the floor covering. Upon investigation, we realised that the leak had started from where the luton joins the body of the vehicle.

The following photographs are just an example of some of the types of refurb jobs that we get in. These images show the extent of the water damage in a typical GRP sided horsebox.

The vehicle in question was a Leyland DAF, typical GRP box, with normal roof construction. (i.e. Fibre glass) Aluminium shaped top rails, non tilt domed luton with normal aluminium windows. Fully skirted to include tack lockers, water tanks etc.

The vehicle came to us regarding a water leak showing staining on the internal wall carpets and bubbling of the floor covering. Upon investigation, we realised that the leak had started from where the luton joins the body of the vehicle.


7.5 tonne rebuild

7.5 tonne horsebox rebuild

This vehicle came to us with the following problems -

Both sides, over time, had accepted water into the sides (GRP), the ramp had bowed and broken and the luton front had been damaged.

The pictures will show how we totally stripped both sides of the vehicle, and rebuilt them completely. 

This process means, as you can appreciate, everything from the living to the horse section (front to back!) as shown in a photo accompanied by the owners of the horsebox (who have kindly allowed us to share these pictures of their highly ventilated work in progress).

This vehicle came to us with the following problems -

Both sides, over time, had accepted water into the sides (GRP).

The ramp had bowed and broken and the luton front had been damaged.

The pictures will show how we totally stripped both sides of the vehicle, and rebuilt them completely. 

This process means, as you can appreciate, everything from the living to the horse section (front to back!) as shown in a photo accompanied by the owners of the horsebox (who have kindly allowed us to share these pictures of their highly ventilated work in progress).


Respray

7.5 tonne horsebox respray

The key to a good finish lies in the preparation.

We would like to show you what is involved in the work to respray a typical flat aluminium sided horse box.

What you don't normally see is the time and effort that is required to give a good starting point for the finished product.

The key to a good finish is in the preparation - and lots of it!

The key to a good finish lies in the preparation.

We would like to show you what is involved in the work to respray a typical flat aluminium sided horse box.

What you don't normally see is the time and effort that is required to give a good starting point for the finished product.

The key to a good finish is in the preparation - and lots of it!


Ramp Repair

7.5 tonne horsebox ramp repair

We would like to show you some of the joys that we encounter with regard to broken ramps, and hope these photos show the extent to which we go to to put a damaged ramp back together.

This is a typical example of age related water damage and the effects this has on the internal steel work. It also illustrates the old type of framing methods used from years past.

This group of photographs shows the damaged caused to the ramp through rust and corrosion which has weakened the support structure of the ramp. It also shows the extent of the work needed in regards to the back end of the body being rebuilt to support the new ramp.

We would like to show you some of the joys that we encounter with regard to broken ramps, and hope these photos show the extent to which we go to to put a damaged ramp back together.

This is a typical example of age related water damage and the effects this has on the internal steel work. It also illustrates the old type of framing methods used from years past.

This group of photographs shows the damaged caused to the ramp through rust and corrosion which has weakened the support structure of the ramp. It also shows the extent of the work needed in regards to the back end of the body being rebuilt to support the new ramp.


Wooden Oakley

7.5 tonne horsebox

We would like to show you a horse box that we have been looking after for 14 years. The box itself is constructed of oak and mahogany, and the original when built was on a Bedford TK. We moved the box onto a Ford around 8 years ago.

Since then the box has come back to us at regular intervals for rework. 

Each rework requires us to totally rub down by hand, and re-varnish again by hand (we don’t believe in spraying varnish because it will peel off).

All the white decal lines are painted by hand, (painstakingly) but enjoyable, this is then over-varnished to give a slightly gold appearance on the lines. Let the varnish do its job.

We would like to show you a horse box that we have been looking after for 14 years.

The box itself is constructed of oak and mahogany, and the original when built was on a Bedford TK.

We moved the box onto a Ford around 8 years ago.

Since then it has come back to us at regular intervals for rework.

Each rework requires us to totally rub down by hand, and re-varnish again by hand (we don’t believe in spraying varnish because it will peel off).

All the white decal lines are painted by hand, (painstakingly) but enjoyable, this is then over-varnished to give a slightly gold appearance on the lines. Let the varnish do its job.


The Bar Box

Trailer Conversion - Mobile Bar

The Bar Box conversion is not your typical box conversion - in this case the owner required the horse trailer to be converted so that refreshments could be provided at events, shows, and weddings.

The trailer was a vintage Rice horse trailer, restored in a rustic finish. A  serving window was added to the side to allow customers to order refreshments.

The Bar Box conversion is not your typical box conversion - in this case the owner required the horse trailer to be converted so that refreshments could be provided at events, shows, and weddings.

The trailer was a vintage Rice horse trailer, restored in a rustic finish. A  serving window was added to the side to allow customers to order refreshments.


School "Inclusion" Bus

Double Decker Bus Conversion

This double decker bus conversion project serves as an activty centre and was created in collaboratoiun with a primary school, for use by all the children including those with special needs.

The bus includes electricty & Wifi, with seating areas for the children to observe and study wildlife. 

At the rear of the bus is an area where the cildren can contact family who are stationed away from home in the armed forces.

This double decker bus conversion project serves as an activty centre and was created in collaboratoiun with a primary school, for use by all the children including those with special needs.

The bus includes electricty & Wifi, with seating areas for the children to observe and study wildlife.

At the rear of the bus is an area where the cildren can contact family who are stationed away from home in the armed forces.


Horsebox Camper Conversion

7.5 tonne horsebox - camper conversion

This 7.5 tonne horsebox was converted in to a camper.

For this conversion the living area and horse section were removed.

They were replaced by a functional camper including kitchen area, seating area, single bunk bed and storage.

The seating area also converts to a double bed, and we even inlcuded a toilet. 

This 7.5 tonne horsebox was converted in to a camper.

For this conversion the living area and horse section were removed.

They and replaced by a functional camper including kitchen area, seating area, single bunk bed and storage.

The seating area also converts to a double bed, and we even inlcuded a toilet. 


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